Alva Engineers

DMC274 AFM8 (M22520/2-01) Tool Kit for Electrical Connectors and Wiring Systems

The DMC274 kit supplies your staff with the information and accessories necessary to use your AFM8 (M22520/2-01).

Illustrated operating instructions are included for the AFM8 and accessories.

The AFM8 gives a Mil-Standard 4/8 indent crimp, which assures maximum tensile strength. The cycle controlled precision ratchet assures consistently accurate crimps every time. The tool frame has a built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used.

DMC274 TOOL AND ACCESSORY LIST:
1 AFM8 Crimp Tool
39 M22520/2 Positioners
1 Inspection Gage

TOOL KIT CONFIGURATION:
Type of Case:  Portable
Number of Cases:  1
Color:  Gray
Type of Construction:  Steel/Aluminum
Application:  M22520/2-01
Type of Inserts:  Unicellular Polyethylene Foam with Die Cut Tool Cavities

DMC1383 HD51 Hydraulic Tool Kit for Insulated and Non-Insulated Terminals and Splices.

The HD51 Medium Duty Hydraulic Crimper is the most popular hand-operated hydraulic crimper. The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG conductors in many applications. The HD51 Hydraulic Crimper utilizes rugged construction, lightweight materials, and comfortable handle grips for the best ergonomic advantage.  The number of handle closures required to complete the crimp is reduced by the larger and more efficient hydraulic pump system.

The DMC1383 Tool Kit not only contains the HD51, but also die sets to cover insulated terminals and splices sizes 8 through 2/0 as well as Sizes 8 through 2/0 non-insulated terminals and splices. In addition, the DMC1383 kit contains illustrated operating instructions for all the tooling included.
 

DMC5007 (MIL-T-83507/8-01) Maintenance Kit For Electrical Connectors and Wiring Systems.

The DMC5007 tool kit contains the MH860 tool frame, tool gage, and all 13 mil-spec positioners. Also included in the DMC5007 are tool instruction sheets and a tool selection chart.

Qualified to MIL-DTL-22520/7, the DMC MH860 was developed to meet the demonstrated need for supporting the majority of electrical systems with one versatile crimp tool frame.

The MH860 accepts the entire middle wire range of 16 through 28 AWG, with positioners which adapt it to virtually all applications consistent with others in the MIL-DTL-22520 family.

TOOL KIT CONFIGURATION: 
Type of Case:  Portable
Number of Cases:  1
Color:  Black
Type of Construction:  Black Polypropylene Copolymer
Application:  M22520/5-01
Type of Inserts:  Unicellular Polyethylene Foam with Die Cut Tool Cavities

Qualified to MIL-DTL-22520/2* and AS22520/2*, the DMC® AFM8® is designed for most of the miniature and sub-miniature connector types that are so widely used in electronic systems. The AFM8 meets the need for a miniature tool accommodating wire sizes 20 through 32 AWG.

The AFM8 gives a Mil-Standard 8 impression crimp, which assures maximum tensile strength. The cycle-controlled precision ratchet assures consistently accurate crimps every time.  The tool frame has a built-in 8 step selector knob for ease in dialing the correct crimp depth setting for the wire being used.

Positioners adapt the tool frame to a particular application. The data plate on each positioner designates which contacts the positioner accommodates for its wire size and indicates the selector position. The positioner is easily removed and changed.

Periodic gaging is recommended to insure accurate calibration. This is easily accomplished with the M22520/3-1 “GO/NO-GO” gage (DMC® part no. G125) on SEL setting #8. The AFM8 is 6 3/4" in length and weighs approximately 10 oz.

 Other than keeping the tool clean and properly stored when not in use, no operator maintenance is required.

 The DMC274 tool kit contains the AFM8 tool frame, tool gage, and all mil-spec positioners. Also included in the DMC274 are tool instruction sheets and a tool selection chart.

The WA22® is the direct equivalent of the AFM8® Miniature Indent Crimp hand tool for sizes 20-32 wire.  The WA22 accommodates MIL-standard and commercial “K” series positioners.

Length: 8”
Diameter: 2 1/4”
Weight: 32 oz.

Optional equipment includes the WA10A foot valve and the BM-2A bench mount, sold separately.

The DMC1550 kit includes the WA23® pneumatic crimp tool, Mil-Spec dies, locators, and Go/No-Go inspection gages.

The WA23 (M22520/23-01) is designed to produce four indent crimps on contacts. This benchtop tool is capable of crimping contacts size 8-0 AWG with no additional power boosters. The WA23 operates on standard shop air 90–125 psi (5.4–8.16 BAR) and features a full-cycle control system that functions with a push of a button.

This kit includes 4 dies, 5 locators, and 4 gages all Mil-Qualified to the AS22520/23 specification. Custom dies and locators are available to meet specific requirements. It is important to note that only Mil-Spec dies and locators can be used for military applications. Contact DMC for commercial options for terminals and lugs.

The DMC1550 kit contains illustrated operating instructions for all the tooling included.

Dimensions: 11.8”L x 4.9”W x 10.2”H

Weight With Foot Pedal: 32lbs

Crimp Force: @90PSI / 4000lb

The WA22P is the direct equivalent of the MH860 Miniature Indent Crimp hand tool for size 16-28 wire.  The WA22P accommodates MIL-standard and commercial “86” series positioners.

Length: 8”
Diameter: 2 1/4”
Weight: 32 oz.

Optional equipment includes the WA10A Foot Valve, the WA27RF Air Regulator and Filter, and the BM-2A Bench Mount, sold separately.

The WA27F is the direct equivalent of the AF8 Standard Indent Crimp hand tool for size 12-26 wire.  The WA27F accommodates TH-xxx MIL-standard and commercial series turret heads or TP-xxx MIL-standard and commercial series positioners.

Length: 10”
Diameter: 2 3/4”
Weight: 50 oz.

Optional equipment includes the WA10A Foot Valve, the WA27RF Air Regulator and Filter, and the BM-2A Bench Mount, sold separately.

The WA22AE is the direct equivalent of the MH992 Micro-Crimp hand tool for Coax Inner Contacts. The WA22AE accommodates MIL-standard and commercial “K” series positioners.

Length: 8”
Diameter: 2 1/4”
Weight: 32 oz.

Optional equipment includes the WA10A Foot Valve, the WA27RF Air Regulator and Filter, and the BM-2A Bench Mount, sold separately.

The same basic WA22 tool (comparable to the AFM8) that is commonly bench mounted for first end terminations is now available in a lighter, more ergonomic version for hand-held operation.

The WA22-LC-X1 tool features a smaller profile and lighter weight which makes it especially useful for second end terminations on vertical and horizontal wiring form boards. Most size 20 and smaller contacts can be terminated with this tool.

DMC1633 AFM8 with 3 Positioners and 2 Plastic I/R Tool Kit.

The DMC1633 contains one each:
M22520/2-01
M22520/2-06
M22520/2-08
M22520/2-09
M81969/1-02
M81969/1-04

JST have a wide range of application tooling to support our products.

These range from a basic ratchet hand tool, through to semi-automatic bench tooling and up to fully automatic terminating machines.

• Crimps 8 AWG - 750 MCM on copper and aluminum
  

  The HC136 crimps 8 AWG - 750 MCM on copper and aluminum. 

  • Length:  24 inches (610 mm) 
  • Weight:  13.0 pounds (5.9 kg) 
  • Crimp force:  6 tons (58.83 kN) 
  • Automatic relief valve to prevent over-compression 
  • Release lever for opening indenters 
  • 360-degree rotating head for ease in confined work areas
  • Advance close by rotating handle

  DMC also offers a Battery Powered version HCE136B and a Remote Hydraulic Head XHC136.

• Crimp Applications	Machined Contacts, Uninsulated Terminals, Splices
  Crimp Tool Type	Dieless Tools
  Power Type	Hydraulic
  Shipping Weight	35

The HC134 Dieless Four-Indent Hydraulic Crimper is a four-indent crimper that can self-adjust to the application. The tool provides a symmetrical four-sided crimp (at 90º intervals). The crimp pressure against the resistance of the metal conductor assembly will cause the tool to crimp to a depth where there is metal to metal bottoming (gas-tight crimp joint on aluminum and soft copper).

The HC134 crimps sizes 6 AWG to 4/0 AWG conductors on copper, and up to 750 MCM applications on aluminum. 

Triangle indenter shape is standard. Optional indent designs are available.

• Length:  24 inches (610 mm) 
• Weight:  13.0 pounds (5.9 kg) 
• Crimp force:  7.0 tons (62.28 kN) 
• Automatic relief valve to prevent over-compression 
• Release lever for opening indenters 

The XHC136C Hydraulic Powered Crimp Tool is a handheld, self-contained crimp tool head intended to crimp copper and aluminum terminals and splices 8 AWG - 750 MCM. This tool is to be used with a pump. DMC® several pump options including two powered pumps: HPU11M (pneumatic) and HPU13M (battery).

Specifications:

Crimp Tool
Length=13.25” (336.6mm)
Width=2.54” (64.5mm)
Height=5.38” (136.5mm)
Mass/Weight =8.5lb (38.6kg)

Crimp Capacities
Crimp Force= 6 tons (58.83 kN)
#8 – 750 KCMIL Copper Lugs & Splices
#8 – 750 KCMIL Aluminum Lugs & Splices
DMC also offers a Battery Powered version HCE136B and a Hydraulic version HC136.

The M300BT is designed for pin and socket contracts, AWG sizes 6-14.

Pneumatic Equivalent: WA27-300BT-EP

Use with G394 Gage

The M309 is designed for pin and socket contracts, AWG sizes 8-18. 

This tool is available in pneumatic versions, P/Ns:  WA27-309-2C, WA27-309, WA27-309-EP

DMC manufactuers a range of circular indent crimp tools used primarily for the outer shield terminations in contacts. The design of certain shielded contacts requires two additional crimping operations. One for the shield crimp sleeve, the other for the outer body. 

Qualified to AS22520/31*

Purpose: Outer Contact Size 12

The MH992 Fine Tipped Indenter tools are similar to the AFM8 miniature adjustable indent crimp tool, but have sharper indenter tips measuring .07 inches. 

The  MH992 tool produces an 8-indent crimp.  The MH992 has eight crimp settings from 0.0070 to 0.0330 inches and is gaged with the G822 Go/No-Go gage. 

The tool is 6.75 inches in length and weighs approximately 10 oz. 

The pneumatic power version of this tool is the WA22AE.